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MEMORIAL CAUSEWAY BRIDGE - OVERVIEW I I I :1 I I : I I I I :1 I I I I I Memorial Causeway Bridge - Overview Three Primary Problems to Discuss 2. Excessive Cracking of Piers 5R, 5L, 6R & 6L and Diaphragm 6R. 3. Geometry Control of Cantilevers 5L & 6L. 4. Contractors Preliminary Strengthening Plan. 1 N . ~ l"- = ~ c- oo = .- aJ :. = ~ .- ~ ~ OJ) = .- :. o ~ 00 I I . I~ ~ --------------- I I I I I I I I I I I I I I I . Memorial Causeway Bridge - Shoring Failure in .Span 7R . . . r{ PIER 7 r{ PIER 8 r-~~/ER 9 .I . I . SPAN 6 ~ I- SPAN 7 'I~ SPAN 8 I SPAN 9 .1 .. .. I · I . Post -tensioning - I CLOSURE I POUR yet to be installed Florida Department of Transportation Specifications, Section 5-1.4.5.7 states: Formwork and Scaffolding: The Contractor is solely responsible for the safe installation and use of all formwork and scaffolding. The Department does not require any formwork or scaffolding submittals. Slide Previously Shown to Press 3 I I I I I I I I I I I I I I I Memorial Causeway Bridge ~ Update on Contractor's Shoring Fix SPAN 6 I-- { PIER 7 .1 ..I.. SPAN 7 r-- { PIER 8 . .1-4 SPAN 8 ...1 r-[~/ER 9 : SPAN 9 r I ' J. . 1 . Sbpport Tower I .'. .... -n fLOSURE . POUR t 1 Redundant Shoring ~ystem I I I F ALSEWORX * Closure not made - Bottom Bars only Two sealed submittals have been received to date. They are as follows: Phase lA: Support Tower under Cantilever 7 R. - Status: Finished Construction Phase IB: Redundant Shoring System for Span 7R. - Status: 2 Crutch Bents of the Total 4 have been constructed to date. Additional jacking towers to be added under structure (not yet started). 4 I I I I I I I I I I I I I I I Memorial Causeway Bridge - Update on Contractor's Shoring Fix Phase 1 B Redundant Shoring System (Sealed Envelope 2) -- """ .... ... .. ..~: ~"'" ".i , - Phase IA Support Tower (Sealed Envelope I) 5 I I I I I I I I I I I I I I I Memorial Causeway Bridge - Update on Contractor's Shoring Fix (cont.) Phase In Redundant Shoring System (Sealed Envelope 2) I, .~ il .. .+----- ~.~ tt t I ~ "c" ~ II, II; lilli/I,.. IIIf; .~' .'!.." I~- I If If- --- 6 I I I I --EY I 2. Memorial Causeway Bridge - I Excessive Cracking of Piers SR, SL, 6R & I 6L and Diaphragm 6R. I I I I I I I 7 I Memorial Causeway Bridge -Piers 5R, 5L, 6R and 6L due to out-of- balance cantilever loads and wind event r{ PIERS I I I I I I I I I I I I I I I Strong-back Cracking Pier 6R r~ PIER 6 I f Counter-weight c::r:::ccJ After a rain storm (January 26 and 27), Project personnel noticed cracks in the columns at Piers 5L, 5R, 6L and 6R. The cracking on Pier 6R was the most noticeable. · Strong back beams have been added to an end of the cantilever to provide added stability (already part of original plan). · Counterweight has been added to the 6R cantilever to better balance loads. 8 I I I I I I I I I I I I I I I Memorial Causeway Bridge - Balanced Cantilever Erection D Light Cantilever Heavy Cantilever III 176 feet 176 feet CIL Channel UP,TATICN 166 feet 157 feet 6L, 5R, 5L 6R 4: Pier 6~ I I I fUpstoflonJ Form T rwe/er --.. .. Tension Side of Pier _L___ __ Slide Previously Shown to Press 9 . ~ \C ~ ~ an rI1 :. QJ ~ QJ ,..... .,.. ...... = ~ u ~ o ,..... o :. ...... = o U ~ :. ...... QJ S o QJ ~ C> ........ . ~ --------------- I I I 'I I I I I I I I I I I I Memorial Causeway Bridge - Pier 6L Diaphragm Reinforcing Typ. 11 I I I I I I I I I I I I I I I Memorial Causeway Bridge - Right Bridge Geometry Control 1000 KIP CLOSURE COUN TEfME IGHT POUR ~ ~ ~ ~ ~ gs IL., L.. \-, 4.) 4:1 \0.. '-.. ~ - - lU \." 4J Q.., 0... -.. ~ - 0.: Q.. Q., - 0... tIO trd %" ptq pq 18" ptq CLlJSfJRE POUR TYP. RIGHT BRIDGE - AS BUILT GEOMETRt SPECIFICATION CASTING TOLERANCE IS 0.001 TIMES CANTILEVER LENGTH FROM THEORETICAL (EXNrlPLE.tt THE TIP OF CANTILEVER 6 CAN BE OUT ~As" ON THE CHAJlNEL SIDE AND 2'/8 "ON THE BACK SPNI SIDE) 12 M ..-I ~ fa C .- E C =fa cu- ~a. a.Cft (ft C ~.- o C ""cu U.c fa..., ~Cft ""c c cu o ~ u..., VI . ~ --------------- I I I I I I I I I I I I I I II Memorial Causeway Bridge - Piers 6R, 6L, 5R, 5L Confinement Strengthenin And Diaphragm Widening Concept ~ Diaphragm Widening --~~ -- ~- -------- -------. \ i I : \ : I I I I I ~ Additional Connection Steel Confinement Casting I I .,__r- ,,-<'" I r~ nJICM. I'IDf air.,. 14 I I I I I : I I I I ,I I I , I I I Memorial Causeway Bridge - Piers 6R, 6L, 5R, 5L Confinement Strengthenin Concept 1. Jack Superstructure 2. Hydro-demolish Cover Concrete to Point Behind Tie Steel 3. Inject Cracks in Column 4. Add Additional Vertical Steel and Additional Confinement Steel 5. Apply Epoxy Bonding Agent 6. Pour Concrete 7. Remove Jacking Load once Concrete has Reached Strength 15